Water purification from mechanical impurities.

Automatic disk filters

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Automatic disk filters

Disk Filters with Manual Backwash

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Disk Filters with Manual Backwash

Disk Filters with Manual Backwash

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Disk Filters with Manual Backwash

What is it and why is it needed?

Water filtration from mechanical impurities is the process of removing particles and contaminants of various sizes that may be in water. These impurities can include sand, dirt, rust, metal particles, and other materials commonly found in water from various sources such as rivers, lakes, wells, or the municipal water supply.

Filtration of water from mechanical impurities is crucial because these particles can be harmful to human health or the equipment used for water treatment. They can cause clogging or damage to filters, pumps, and other devices, as well as serve as a source of water contamination, which can reduce its quality for drinking or various processes.

Therefore, filtering water from mechanical impurities is the first step in water treatment, preceding other purification methods such as filtration, disinfection, or reverse osmosis, ensuring a more effective and safe purified water.

The most commonly used types of water filtration filters for mechanical impurities in households and industries are:

  • Mesh Filters: These filters allow water to pass through a mesh or screen with fine openings, trapping mechanical particles. They can be easily cleaned or flushed to remove accumulated deposits
  • Cartridge Filters: These filters utilize cartridges containing materials that trap water particles of specific sizes. Cartridges can be replaced or flushed to maintain filter efficiency
  • Bag Filters: Bag filters work by passing water through a bag with a fine porous structure, which traps mechanical particles and contaminants. Bags are typically made from various materials like nylon, polyester, or synthetic fabrics and offer different filtration levels depending on pore size and material density.

Choosing a specific type of filtration system depends on water purification needs, the volume of impurities, and other parameters that need consideration when selecting a water filtration system for mechanical impurities.

Filters for removing mechanical impurities are used in various industrial sectors, including food, pharmaceuticals, oil, and even in the aerospace industry to ensure clean water for manufacturing or life support.

Automatic disc filters are designed to purify water from mechanical solid contaminants, algae, various particles such as sand, scale, rust, algae, etc. The filters are excellent for filtering groundwater, water from open sources, as well as for sea water filtration (special version).

The filter element is polypropylene disks tightly compressed together, each of which has special conical grooves of a set width and depth (depending on the required filtration rating). The filters are washed automatically with clean water backwards.

Main advantages:

  • high efficiency;
  • low water consumption for own needs;
  • simple internal structure and reliability;
  • low maintenance;
  • wide range of productivity with compact dimensions (one module from 6 to 300 m³);
  • Chemical-resistant materials;
  • Full automation of the filtration and washing process;
  • Low cost
  • The operation of the installation is controlled by a programmable controller. Options for initiating flushing: by pressure difference, time, or whichever comes first, starting flushing from a remote signal.

    Operating principle:

    Disc water filters are equipped with a special disc filtering element. It consists of a set of relief polymer disc rings that, when compressed, form a volumetric mesh-like 3D structure that retains undissolved particles in the water.

    At the same time, the working surface area of the block (cartridge) corresponds to the total area of all disc rings in the package. This makes the cleansing device more compact while increasing the cleaning efficiency.

    Filtration area
    block2” 1600 sm²
    block3” 1600 sm²
    block4” 3200 sm²

    During the filtration mode (Service), water passes through tightly compressed discs (from outside to inside), while undissolved particles remain in the inter-disc space

    Filterʼs cleaning

    The filter's cleaning (Backwash) is automatically performed by changing the water flow direction to reverse (Back Wash). Filter cleaning occurs using clean water from the clean water collector, allowing the delivery of clean water to consumers to continue uninterrupted.

    The reverse flow is pressurized from the inside out, causing the compression spring to compress, expanding the disks and increasing the gap in the inter-disc space. This results in flushing and discharging all previously trapped particles into the sewer.

    Typically, the cleaning of each filter block takes about 10 seconds. On average, the water consumption for self-use per block amounts to 0.2% of its capacity.

    Model Characteristics

    Part No. Model No. Collector Size Filtration grade(μm) Flow (m3/hour) Dimensions (mm) Weight (kg)
    Length Width Height
    1431201 HF-A2-1 3" 20 6~8 150 80 46 50
    1431202 50 8 ~ 15
    1431203 100 15 ~ 18
    1431204 130 18 ~ 22
    1431205 200 20 ~ 25
    1431301 HF-A2-2 3" 20 12 ~ 16 80 88 130 102
    1431302 50 16 ~ 30
    1431303 100 30 ~ 36
    1431304 130 36 ~ 45
    1431305 200 40 ~ 55
    1431401 HF-A2-3 3" 20 18 ~ 24 108 97 130 115
    1431402 50 24 ~ 45
    1431403 100 45 ~ 55
    1431404 130 55 ~ 68
    1431405 200 60 ~ 75
    1421401 HF-A2-4 4" 20 24 ~ 32 130 97 130 120
    1421402 50 32 ~ 60
    1421403 100 60 ~ 72
    1421404 130 72 ~ 90
    1421405 200 80 ~ 100
    431501 HF-A2-5 4" 20 30 ~ 40 160 97 130 150
    431502 50 50 ~ 75
    431503 100 75 ~ 90
    431504 130 80 ~ 110
    431505 200 100 ~ 125
    1431601 HF-A3-1 3" 20 8 ~ 10 160 90 46 60
    1431602 50 10 ~ 18
    1431603 100 15 ~ 25
    1431604 130 18 ~ 28
    1431605 200 20 ~ 35
    1431701 HF-A3-2 3" 20 16 ~ 20 80 90 130 98
    1431702 50 20 ~ 36
    1431703 100 30 ~ 50
    1431704 130 36 ~ 56
    1431705 200 40 ~ 70
    1431801 HF-A3-3 4" 20 24 ~ 30 110 97 140 130
    1431802 50 30 ~ 54
    1431803 100 45 ~ 75
    1431804 130 54 ~ 84
    1431805 200 60 ~ 105
    1431901 HF-A3-4 4" 20 32 ~ 40 140 97 140 160
    1431902 50 40 ~ 72
    1431903 100 60 ~ 100
    1431904 130 72 ~ 112
    1431905 200 80 ~ 140
    1432001 4"/6" 20 40 ~ 50 170 97 140 190
    * It's possible to manufacture any manifold, either from plastic or metal, according to the specifications provided